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Reference Projects

Sorting Line Modernization 

    Replacement of the Siemens S7-300 control unit with the new S7-1500, including software migration from STEP7 to TIA Portal V17.

    Several functions that TIA Portal no longer supports had to be redesigned.
    The modernization also included replacing ET stations and switching from PROFIBUS to PROFINET, including the creation of a new PROFINET diagnostics system.Adjustments were also made to the InTouch visualization, mainly in the communication interface with the CPU.
    The project included commissioning external devices such as parcel scanners (RS422 – full duplex) and encoders for positioning.
    A new safety PLC (CPU-F) was also integrated into the system.
  • PLC: Siemens S7-1500 (replacement for S7-300), TIA Portal
  • Communication: PROFIBUS → PROFINET
  • Remote I/O: new ET stations (PROFINET)
  • Safety control: PLC CPU-F
  • HMI system: InTouch (new communication interface)
  • External devices: scanners (RS422, full duplex), encoders

Production of Steel Battery Structures 

Programming the production of car batteries — steel battery frame manufacturing.
Work performed on 4 production lines with a total of 30 conveyors, robots, and gantry systems.
We were responsible for PLCs and robots.
Raw material was processed on CNC systems and handed off to downstream stations via conveyors and handling robots.

  • Motors: SEW asynchronous conveyor motors
  • Drives: SEW Movidrive MDX61B
  • Control system: Siemens S7-1500, Mobile Panel KTP700, Unified Panel
  • Robots: Fanuc R-30iB Plus A-cabinet
  • Other: fully decentralized I/O (PROFINET, PROFIsafe), Sick nanoScan3, Siemens RFID RF615D, Festo VTUG, IO-Link, Euchner EKS, safety locks

Fabric Folding Machine

Control of a production line for folding fabrics using two manipulators with infinite-axis rotation.
A standard robot was not suitable, so manipulators were used instead.
Each manipulator included 8 servo drives that had to be synchronized for millimeter precision and simultaneous motion using interpolation.

  • Control system: Motion PLC with multi-axis interpolation
  • Drive communication: EtherCAT
  • Drives: Festo servo drives (synchronized)
  • Control logic: PLC robotic libraries (multi-axis interpolation)
  • Axis functions: GearIn / GearOut (master–slave synchronization)
  • Servo drives: 8 per manipulator

Welding Lines for Tractor Booms 

We provided control of the Siemens PLC system and communication with Fanuc robots performing fully automated welding of tractor boom assemblies.

The delivery included programming PLC logic, WinCC RT Advanced visualization, and integration of all peripherals — SEW drives, Festo pneumatics, and Fronius welding equipment.

  • PLC: Siemens 1515SP PC, virtual CPU 1505SP, WinCC RT Advanced, IFP2200 V2 Multitouch, ET200AL
  • Robots: 28 × Fanuc R-30iB Plus A-cabinet
  • Drives: SEW
  • Pneumatics: Festo VTUG, IO-Link, DIQ (CPX-AP)
  • Welders: Fronius
  • Other: Kadlec elektro display systems, PNOZmulti

Adhesive Line for Infotainment Installation 

We provided PLC control using Siemens S7-1500 and integration with ABB robots for adhesive application and assembly of Volvo infotainment systems.
The project involved Festo drives, Montratec conveyors, and SICK safety systems.

  • PLC: Siemens S7-1500, KTP700 Mobile Panel, TP1200 Comfort Panel
  • Robots: ABB
  • Drives/servos: Festo
  • Conveyors: Montratec
  • Safety: SICK

Carousel Coating Line for Rotating Parts 

Implementation of a fully automated coating machine for forgings and rotating parts with complete Siemens PLC integration.
The solution included carousel movement, drives, pneumatics, drying chamber control, HMI visualization, recipe management, and both manual and automatic operation.

The project also included the PNOZmulti safety system, IO-Link pneumatics, and PROFINET communication.

  • PLC: Siemens S7-1500 (ET200AL, PROFINET), TIA Portal V19
  • HMI: WinCC RT Advanced, IFP2200 V2 Multitouch
  • Drives: SEW
  • Pneumatics: Festo VTUG, IO-Link, CPX-AP
  • Safety: PNOZmulti
  • Coating technology: multi-axis spray gun control & drying chamber

Automated Wood-Cutting Saw Line 

Programming and control of a sawmill line consisting of the main ripping saw and downstream conveyors.
The system is based on Schneider PLC, Magelis HMI, and Modbus TCP communication.

The project included both automatic and manual saw operation, conveyor synchronization, adjustable saw modules with servo drives, pneumatics and safety control, and system diagnostics.
A PNOZmulti safety system and logic for material measurement, centering, and position optimization were also implemented.

  • PLC: Schneider Electric (Modicon)
  • HMI: Schneider Magelis
  • Communication: Modbus TCP & RTU
  • Drives: Lenze
  • Safety: Pizzato
  • Sensors: optical and inductive
  • Pneumatics: Festo